H-1135E
Overview:
The H-1135 electric stationary tub grinder has all the features of the PTO driven heavy-duty H-1135.
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Features
H-1135 Electric Stationary Tub Grinder
The H-1135 Electric tub grinder has all the features of the PTO driven heavy-duty H-1135. It’s powered by two electric motors, a 300 hp motor that drives the hammermill and a 10 hp motor that powers the hydraulics. It is available with a variety of electrical packages.
High Capacity Augers
The new dual 12” x 4’ 6” (30.48 cm x 1.37 m) belly augers are suspended by two heavy-duty bearings and are located at the base of the newly designed screen area. The short dual-augers allow for a sealed under screen discharge area. The larger discharge area also provides for higher capacities and reduces the possibility of plugging.
50” Heavy-Duty Hammermill
The Big Bite 50” (127 cm) heavy-duty hammermill is now standard equipment and is located at the rear of the tub to reduce the length of the belly discharge. This, along with the increased area around and under the screens, accelerates product discharge and reduces the possibility of plugging. The heavy-duty hammermill operates at 2300 RPM or 40% faster than previous models and is constructed with 88 1/2” (1.27 cm) swinging hammers. The hammers have four hardened working edges. They are held in place with 1 1/4” (3.18 cm) case-hardened hammer rods. The mill plates are 1/2” (1.27 cm) thick and 16” (40.64 cm) in diameter. The hammermill is mounted on a 3-1/2” (8.98 cm) stress-proof shaft supported by 3-1/4 (8.23 cm) bearings. During operation the swinging hammers extend to a full 26” (66.04 cm).
DuraTech Electronic Governor
The DuraTech model RCB93 electronic governor is the reason for a smooth productive machine. This governor maintains a constant load on the tractor and driveline by adjusting the tub's RPM which controls the feed rate of materials to the hammermill.
8-5 VP Belt Drive System
The belt drive system for the hammermill has been redesigned with 8-5 VP belts to handle the increased rotor speed, increased horsepower capacity, and to allow for changing of belts without removing the bull wheel. The spring tension belt drive automatically adjusts belt tension as the belts stretch. Spring tension adjustment can be made through the side access door.
Tub Drive
The tub drive has continuous teeth around the tub and dual spring tensioners. Power is provided by a single hydraulic motor controlled by the electronic governor.
Heavy-Duty Grate/Slug Bar Combination
The new heavy-duty bolt-in mill grate/slug bar combination is designed to allow the operator the ability to change the number of mill grate bars and slug bars as grinding conditions change. Simply take off or add as necessary. A geyser plate can be added to prevent product from being tossed straight up and out of the tub.
Large Big Bite Tub
The large H-1135 Big Bite Tub is constructed of a 10-gauge steel floor and a 12-gauge steel side wall. The width of the tub is 11’3” (3.35 m) at the flare, 8’11” (2.72 m) at the base and is 50” (127 cm) deep. With this large tub the H-1135 has the capacity to handle the largest round and square bales as well as loose hay.
90 Degree Tub Tilt
The electric H-1135’s tub opens a full 90 degrees for easy access to the hammermill and drive train for daily maintenance and easy screen changing.
24” Wide x 26’ Long High Capacity Stacking Conveyor
The new hydraulic folding 24” wide by 26’ long (60.96 cm by 7.92 m) capacity stacking conveyor is designed for the increased capacity of the electric H-1135 with a rubber-lagged drive pulley along with Haybuster’s "Easy Clean” idler pulley to power the belt. 1 1/2" (3.81 cm) high cleats help haul the ground product away at a high rate without slowing down, even when the hammermill is overloaded. The ground product can be piled up to 18’6” (5.64 m) high with the conveyor.
20 Ply Toyo Trailer Tires
Two 445/50Rx22.5 tires provide for easy transportation and a solid base for the electric H-1135.
Optional Grain-Grinding Hopper
High-capacity grain grinding is another important operation that the electric H-1135 can accomplish. By removing the mill grate/slug bar, placing the optional grain-grinding hopper over the hammermill opening, and changing screens, the H-1135 becomes a high capacity grain grinder for grinding and/or cracking feed grains.
Soft Start Panel for the Main Drive 300 HP (23.8 kw) Motor
A soft start panel provides for “soft” startup for the main drive 300 HP (23.8 kw) motor. The 10 HP (7.5 kw) motor that drives the hydraulics is a direct line start. Electric motors are available in 460 volt-60 Hz, 380 volt-50 Hz, 380 volt-60 Hz, and 575 volt-60 Hz with all requiring three phase power. Please check with your power supplier for the proper power requirements for your area before ordering.
300 HP (223.8 kw) Three Phase Soft Start Motor for Primary Drive and 10 HP (7.46 kw) Motor for Hydraulics (Tub, Tilt, and Conveyor Lift)
Available Electric Motors:
- 300 HP (223.8 kw), 380 volt-50 Hz three phase power required
- 300 HP (223.8 kw), 380 volt-60 Hz, three phase power required
- 300 HP (223.8 kw), 575 volt-60 Hz, three phase power required
Please check with your power supplier for the proper power requirements for your area.
Standard Features
- The dual 12” belly augers are suspended by two heavy-duty bearings and are located at the base of the newly-designed screen area. The auger system allows for a sealed under-screen discharge area. The larger discharge area also provides for higher capacities and reduces the potential for plugging.
- The Big Bite 50” heavy-duty hammermill is now standard equipment and is located at the rear of the tub to reduce the length of the discharge. This, along with the increased area around and under the screens, accelerates product discharge and reduces the potential of plugging. The heavy-duty hammermill operates at 2300 rpm and is constructed with 88 ½” swinging hammers. The hammers are hardened and are held in place with 1 ¼” case-hardened hammer rods. The hammermill is mounted on a 3 ½” stressproof shaft supported by 3 ¼” bearings.
- The DuraTech electronic governor slows protection for the tractor and the machine. This governor maintains a constant load on the tractor and driveline by adjusting the tub's RPM which controls the feed rate of the material to the hammermill.
- The belt drive system for the hammermill has 8-5 VP belts to handle the increased rotor speed and increased horsepower capacity. The spring tension belt drive automatically adjusts belt tension as the belts stretch.
- The tub drive has continuous teeth around the tub and dual spring tensioners. Power is provided by a single hydraulic motor controlled by the electronic governor.
- The new heavy-duty bolt-in mill grate/slug bar combination is designed to allow the operator the ability to change the number of mill grate bars and slug bars as grinding conditions change.
- The large H-1135 Big Bite Tub is constructed of a 10-gauge steel floor and a 12-gauge steel side wall. The width of the tub is 11’ 3”, is 50” deep and can handle the largest round and square bales.
- The H-1135’s tub opens a full 90 degrees for easy access to the hammermill and drive train for service and maintenance.
- The hydraulic folding 24” wide by 26’ long high-capacity stacking conveyor is designed for the increased capacity of the H-1135. It can stack material 18’ 6” high.
- Two 445/50Rx22.5 20-Ply Toyo Trailer tires provide for easy transportation and a solid base for the H-1135.
- High-capacity grain grinding can also be done with the H-1135 tub grinder. Just add in the grain hopper and change the screens and you have a high capacity grain grinder for grinding and/or cracking feed grains.
Specifications
| WEIGHT | |
| Total | 21,500 lbs (6,577.1 kg) |
| Hitch (with conveyor raised and folded) | 1,925 lbs (873.2 kg) with conveyor raised and folded |
| TRANSPORT DIMENSIONS | |
| Width | 11' 4' (3.45 m) |
| Height | 10' 7" (3.2 m) |
| Length | 21' 8" (6.6 m) |
| OPERATING DIMENSIONS | |
| Total Width | 11' 3" (3.35 m) |
| Total Width, Tub Raised | 12' 6" (3.81 m) |
| Total Length, Conveyor Fully Down | 41' 8" (12.7 m) |
| Total Length, Conveyor Fully Up | 21' 7" (6.58 m) |
| Total Height, Conveyor Fully Up | 25' 7" (7.85 m) |
| Raised Tub Height | 14' 2" (4.32 m) |
| CHASSIS FEATURES | |
| Towing Arrangement | Clevis hitch |
| Tires | Two 445/50R x 22.5 - 20 Ply Toyo Trailer Tires |
| Wheels | Two 16.1 x w14c - 8 Bolt, 6" (15.24 cm) Pilot |
| Bearings | Tapered roller |
| TUB FEATURES | |
| Loading Height | 9' 2" (2.79 m) |
| Tub Width at Flare | 11' 3" (3.35 m) |
| Depth | 50" (1.27 m) |
| Tub Inside dia at Base | 8' 11" (2.72 m) |
| Tub Wall Thickness | 12 gauge (2.66 cm) |
| Tub Floor Thickness | 10 gauge (3.42 mm) |
| HAMMERMILL - HEAVY DUTY | |
| Length | 50" (127 cm) |
| Diameter, Hammers Extended | 26" (66.04 cm) |
| Feed Opening | 28" x 52" (71.1 cm X 132.1 cm) |
| Hammers | HD-1/2" (12.7cm) A.B. Hardened Steel, Swing |
| Number of Hammers | 88 |
| Hammer Rods | 1 1/4" (31.75 mm) diam., Case Hardened Steel |
| Cylinder Plates | HD Mills, 1/2" (1.27 mm) Thick X 15 3/4" (40.01 cm) |
| Cylinder Shaft | 3 1/2" (8.89 cm) Stress Proof Steel |
| Bearings | 3 1/4" (8.26 cm) Pillow Block |
| Drive | PTO through Multiple V-Belts, 1,000 RPM, 1-3/8" dia. 21 spline shaft, or 1-3/4" dia. 20 spline shaft |
| Screens | 1/8" (3.18 mm), 3/16" (4.76 mm), or 1/4" (6.35 mm) Thick and Various Hole Sizes from 1/8" (3.18 mm) to 8" (203.2 mm) - Must Order 2 Screens of Choice With Machine-Not Standard equipment |
| Screen Area | 2,781 sq. in. (7,063 sq. cm) |
| BELLY AUGERS | |
| Type | Twin 12" (30.48 cm diameter - 4' 6"(1.37 m) long) |
| Drive | Hydraulic |
| DISCHARGE CONVEYOR | |
| Type | Rubber Belt with Cleats |
| Drive | Hydraulic |
| Drive & Idler Roller Type | Rubber Lagged Drive Pulley, "Easy Clean" Idler |
| Length | 26' (7.92 m) |
| Width | 24" (60.96 cm) |
| Maximum Conveyor Discharge Height | 18' 6" (5.64 m) @ 40° Incline |
| Conveyor Lift | Hydraulic |
| Conveyor Lift Cylinder | 3" x 20" (7.62 cm x 50.8 cm) |
| Conveyor Fold | Hydraulic |
| OPERATOR CONTROLS | |
| Tub Rotation | 3-Position Hydraulic Valve for Clockwise, Stop & Counter-Clockwise |
| Tub Speed | DuraTech Model RCB93 Electronic Governor Stabilizes Engine Load by Adjusting Tub Rotation Speed |
| Conveyor Lift & Fold | 3-Position Hydraulic Valve for Raise, Hold, Lower / 3-Position for Fold, Unfold, Hold |
| Tub Tilt | Tractor Hydraulic |
| Conveyor On/Off | 2-Position Hydraulic Valve for Forward/Off |
| REQUIREMENTS FOR OPERATION TRACTOR | |
| PTO Horsepower Required | 200 HP (149.2 kw) to 315 HP (234.9 kw) |
| Min. Hydraulic Output | 8 gpm at 1,500 psi (46 lpm x 10,345 kPa) |
| Hydraulic Remote Controls | Two Double Acting Valves with Quick Coupler Outlets |
| Electrical | 12 VDC |
| ELECTRIC MOTORS | 300 HP (223.8 kw) Drive Motor, 10 HP (7.5 kw) Hydraulic Drive Voltages Available: 460V-60Hz, 380V-50Hz, 380V-60Hz, 575V-60Hz Electric Motors require three phase power - PLEASE CHECK WITH YOUR POWER SUPPLIER FOR THE PROPER VOLTAGE AND HZ FOR YOUR AREA |
| GRINDER | |
| Hydraulic Reservoir Capacity | 60 gallons (227.12 L) of Hydraulic Oil (Mobile 423, CENEX Super HTB or Equivalent) |
| Mill Grate Kit | This kit includes 5 removable mill grates and 6 removable slug bars for improved grinding performance in tough hay and stover |
